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Table 2 Levels of waste and possible solutions applied to the procurement process of vascular stents in the interventional radiology department

From: Lean manufacturing and Toyota Production System terminology applied to the procurement of vascular stents in interventional radiology

Level 1

Level 2

Level 3

Gross waste

Possible solution

Process and method waste

Possible solution

Micro waste

Possible solution

In general

Institutional level

In general

Process level

In general

Personal level

  Work-in-progress

  Scheduling improvement

  Long changeover

  Preparation in advance

  Excess walking, looking for stock, speed and feed, bending and reaching, double handling

  Improving ergonomic behaviour and thinking in advance

  Poor plant layout

  Architectural optimisation

  Late maintenance

  Request in advance

  Paperwork

  Reduce and delegate as much as possible

  Rejected, returned and damaged products

  Prevention and advance identification

  Temporary storage

  As little as possible

  

  Dirty equipment

  Meet hygiene standards

  Equipment problems

  Check in advance

  

  Rework

  Attain best medical practice

  Unsafe method

  Reject in advance

  

  Container and batch size

  Architectural/conceptual efficiency

  Poor workplace design for specific processes

  Improve set-up in advance as much as possible

  

  Material not delivered to point of use

  Clear and binding orders, e.g. visualisation

  No SOP

  SOP creation